Boston Gear Acx 2010 Manual

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Magnetic (Pushbutton) Control Voltage VDC 11. Storage Temperature F (0 70 C) NOTES: (1) Optional voltage doubler (2XV) required for 115VAC operation. (2) An isolated reference. External control signals may be grounded or ungrounded. Offset and scaling are programmable. Power connections are easily accessible via a removable panel located at the bottom of the unit. The three phase ACX units are self-cooling at 2HP 230 VAC and 5HP 460 VAC and below. Units above these ratings are fan cooled. 2. Microprocessor Design The ACX utilizes a powerful 16- bit microprocessor for logic, communications and regulator functions. 3. Power Devices The ACX incorporates state-of-the-art insulated gate bi-polar transistor (IGBT) output power switches. IGBTs require less gate drive power which reduces the internal temperature of the drive. Fast turn off prevents damage in the event of an output short circuit. 4. PWM Modulation Technique The ACX controllers utilize a modified voltage vector modulation for smooth motor operation. Asynchronous modulation eliminates the gear shifting sound made by AC drives using older technology. 5. Operator Panel ACX units include a versatile digital control panel mounted on the front cover of the controller. The panel includes a membrane keypad and an LED display for set-up and monitoring of all controller functions, operating parameters, and self diagnostics. The unit consists of five primary components: (1) an aluminum heatsink, (2) a power cube FIGURE 2. ACX KEYPAD 2 3 C. Security Code: All ACX adjustments may be protected by a password access scheme at the owner s discretion. Once the password has been entered, the user may adjust any drive parameter. The user may adjust certain parameters (such as run speed) without entering a password. If desired, the user may program password protection for all drive parameters. 6. Operating Modes The ACX provides three basic operating modes selectable via the operator panel. A. http://erasoft-eg.com/userfiles/bowflex-xtreme-2-instruction-manual.xml


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Monitor Mode: Will display but not change parameters. Allows the user to monitor all of the drive parameters and conditions. The rate at which the run speed command is changed in this mode is controlled by the acceleration and deceleration time parameters. B. Parameter Selection Mode: Entered from the Monitor Mode by pressing the Mode key once. The LED panel will display a P followed by a two digit number. If the parameter is editable, the decimal point will flash at a 1 second rate. Editing data is always terminated by pressing the Mode key. Data may not be edited when: (1) the data is read only, (2) operating conditions are such that it is not safe or technically impossible, (3) during a fault condition, or (4) when password protection has been activated. 7. Non-Volatile Parameter Storage User parameter settings are stored permanently in memory (EEPROM). This feature allows the user to program the number of restart tries as well as the elapsed time between these tries. The ACX must be configured for Line Starting for automatic restart to function properly. 11. Line Starting Capability Causes the motor to start upon application of power to the drive. 12.Start Into a Rotating Motor When programmed for this mode of operation, the ACX can start while the motor is still spinning. The drive will not trip and the motor will not necessarily be brought to zero speed. The connected inertia may not exceed 5 times the rotor inertia for this feature to operate correctly. 13.Resonant Frequency Avoidance The ACX can be programmed to accelerate or decelerate through, but not continuously run at certain frequencies that may cause mechanical and or acoustic resonance. The avoidance point may be programmed by setting a center point and band width. Up to three points may be programmed. 14. http://gikguamerica.com/userfiles/bowflex-xtreme-2-user-manual.xml


AC Line Voltage Compensation Holds output voltage constant with rated line voltage variations when output voltage is less than line voltage (10 line voltage variation causes 1 output voltage variation). 15.Multiple Motor Operation The ACX is capable of operating multiple motors at a common frequency. Total Amp draw of the motors cannot exceed the controller's rating. 16.Torque Boost Improves torque capacity at lower speeds. See Table Electronic Inverse Time Motor Overload Protection Provides a programmable threshold and time to trip to reduce the potential of costly motor damage. 22. Static Reversing Control Contactorless reversing is a standard capability and is enabled via parameter selection. Regeneration limit will perform in the following fashion: (a) Will extend decel time to prevent bus overvoltage trip with high inertia loads. (b) Will increase output frequency to user programmed maximum frequency range during overhauling loads. 27. Analog Signal s One analog signal input is provided. The associated external signals may be grounded or ungrounded. The ACX can be started and stopped by either maintained contacts or momentary pushbuttons. 29. Current Limit Limits the motor output current to prevent overcurrent trips during acceleration. The current limit is adjustable from 50 to 200 of the rated motor full load current. 30.Programmable Stopping Modes The ACX can be programmed for controlled stop (using deceleration time control) or coast-to-stop operation. 31.Preset Speeds The ACX can be programmed to operate in the forward direction at up to three preset speeds selected by two programmable digital inputs. 32.Drive OK Relay Contact The ACX includes a drive OK relay contact which is closed whenever power is applied to the control and the drive is not faulted. The contact opens when power is removed and the DC bus voltage drops below the minimum bus voltage for drive operation. http://www.drupalitalia.org/node/72736


CONDUIT BOX This option connects to the bottom of the ACX allowing for termination of standard conduit connections. For the ACX2003 and ACX 2010 option WBX is also required. DOOR MOUNTING KIT DMK (1) This option provides a bracket and gasket to expose the ACX digital operator keypad through an enclosure or panel door. COMPLETE MAGNETIC BYPASS MB (1) CBH (1) LC (1) MC (1) OR (1) HOA LCO (1) LCE (1) LFO (1) With this option, the ACX is bypassed and the motor is directly connected to the AC line. Three contactors, motor overload and AC line disconnect with fuses are included in a NEMA 1 enclosure. The drive is isolated in the bypass mode. AC LINE CIRCUIT BREAKER WITH HANDLE This option provides a three pole magnetic fast trip breaker as a means of manually disconnecting the drive from the AC line. The handle for the option is cover mounted. Applies to 1-10 HP, 230VAC and 1-10 HP, 460VAC AC LINE CONTACTOR Provides an AC line disconnect for the ACX. MOTOR CONTACTOR Provides an AC output contactor that is coordinated with controller's electronics to ensure a safe, reliable shut-down and a positive disconnection of the motor from the controller. Motor full load current must match listed adjustment range. Option MB also required. INPUT LINE CHOKES (OPEN) Includes an assembly with three AC line reactors (chokes rated 3 impedance) connected in series with the AC supply lines. They are furnished loose for customer mounting. These reactors oppose rapid line current changes and surges and help protect the unit from transients. This option is not normally needed when a controller connected to the AC supply through an isolation transformer. However, option is suggested whenever: 1. The KVA of the AC power supply is greater than three times the horsepower rating of the controller. 2. Additional transient voltage surge protection is desirable. 3. It is desirable to isolate inverter ripple currents from the AC line. 4. Harmonic distortion must be reduced. http://www.decor-ada.com/images/boston-electric-stapler-manual.pdf


Applies to 1-10 HP, 460VAC only. INPUT LINE CHOKES (ENCLOSED) Same as LCO but furnished in a NEMA 1 enclosure. Since this option represents a 3 output impedance, it may not be acceptable in applications characterized by low line voltage, heavy loading, and high speeds, or in combination with Line Chokes. Continues on next page 6 7 OPTIONS (Continued) Option LFE (1) EB (1) ORDER BY CATALOG NUMBER OR ITEM CODE Description OUTPUT LINE FILTER (ENCLOSED) Same as LFO but furnished in a NEMA 1 enclosure. ELECTRONIC BRAKING This option is furnished in a ventilated NEMA 1 enclosure and includes an electronic braking module and a resistor assembly. The braking circuit is rated for stopping a typical load a maximum number of two stops per minute from motor base speed. A typical load is defined as: 1. Not exceeding rated-load torque. 2. External load inertia (beyond the motor shaft) not exceeding that of the motor rotor. High inertia loads may extend braking times beyond the wattage rating of the power dissipation resistor. The braking circuit is not rated for continuous regeneration and should be used only where intermittent control of overhauling loads is required. The braking circuit is not a holding brake; it will not prevent a motor at rest from rotating.Our promise Commitment to Price Leadership Price leadership is serious business. It takes continuous life cycle management to make price leadership a sustainable Programs and reads-out in plain English. Intelligent Power Module-IGBT s with a 16 bit Intel microprocessor. Variable Speed AC Motor Drives. Micro and PowerWash Series The manual covers software version M108314 and above. Refer to parameter 63 for the software version of the drive you are working with. If you are An adjustable frequency drive is a system for controlling the speed of an AC motor by controlling the frequency of the power supplied to the motor. A basic adjustable Guide Guide. Popular Variable Transformers and AC Power Supplies. www.stacoenergy. http://www.oknookna.pl/wp-content/plugins/formcraft/file-upload/server/content/files/1627428d55e70b---brookfield-dv2t-manual.pdf


com HVAC Pocket Programming Guide These products conform All standard and optional features shall be included within the VFD panel Specifications We believe the Phoenix AC Drive Series is the most It will also show the user how to SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this Application Handbook Emerson s promise to For information on the family of BT300 HVAC The and X5 AC Drives are designed for REAL world that is not gentle or forgiving to electronic products. They have Easy to connect - All connectors are generously sized and clearly labeled. Easy to configure - The This leading position results mainly Technical content Powerful Performance.INSTR 030 REL. 090930. 2009 MTE Corporation INSTR 030 REL. 090930 2009 MTE Corporation IMPORTANT USER INFORMATION NOTICE MTE Series RLW reactors are components designed to improve the reliability Most VFDs are fairly simple to install and operate however, they are quite complex with respect It protects DC switch gear and contact line systems Technical Data Multi Split Units Generator Paralleling Controller GPC multi-line 2 4189340225C SAFETY INSTRUCTIONS Always follow safety instructions to prevent accidents and potential hazards from occurring. In this manual, safety messages are Throughout this manual, the following Sag Immunity, transient suppression and noise tolerant, the SDN series ensures compatibility in demanding applications. Kazuya SHIRAHATA Our speed control motor packages include the motor, Please visit our website at www.a-m-c.com or contact us for replacement model information and retrofit Adjustable Frequency Drives Low Voltage 32.0-1. Contents The territory of high-performance motor control has This approach expresses our views on engineering innovation, energy efficiency, Two or Three Pump IronHeart Lite with Variable Frequency Drives DC Servo drive. Contents. 1. Safety, policy and warranty. 1.1. Safety notes. 1.2. Policy. 1.3. www.dqnjl.com/userfiles/files/99-jetta-owners-manual-pdf


Warranty. TIME MARK CORPORATION 11440 EAST PINE STREET TULSA, OK 74116 USA tel 918 438-1220 fax 918 437-7584 www.time-mark.com Switches allow the user to select the desired input To use this website, you must agree to our Privacy Policy, including cookie policy. Care must be taken to prevent condensation from forming within the equipment enclosures during storage. A space heater may have to be installed if condensation or excessive moisture is expected. Motors, transformers and other electrical equipment may also have storage limitations. Refer to the manuals supplied with this equipment for specific recommendations. If long term storage or conditions other than covered above are expected, contact the factory. COPYRIGHT NOTICE The software for the drive equipment has been provided pursuant to a License Agreement containing restrictions on its use. The software contains valuable trade secrets and proprietary information of the factory, and is protected by federal copyright law. It may not be copied or distributed in any form or medium, disclosed to third parties, or used in any manner not provided for in said License Agreement except with prior written authorization from the factory. NOTICE Due to periodic engineering design changes to the drive equipment, this manual is provided as a guide only. All drawings contained herein, unless certified, are for reference only. The factory reserves the right to make changes on all products. As a result, this manual is subject to change without notice.The controller converts the fixed frequency and voltage of the AC line supply to a sine-coded pulse-width-modulated adjustable voltage and frequency output. The power section utilizes Insulated-Gate-Bipolar-Transistors (IGBT s) operating at a fixed carrier frequency, thereby providing high starting torque and cool motor operation. Wait at least 5 minutes before accessing the controller after AC power has been disconnected from the controller. {-Variable.fc_1_url-


Failure to do this can cause electric shock which can result in personal injury or loss of life. Follow all local electrical and safety codes including the National Electrical Code (NEC) and when applicable, the Occupational Safety and Health Act (OSHA). The controller should be installed, adapted and serviced by qualified electrical maintenance personnel familiar with the installation and operation of the equipment and the hazards involved. Do not mount the controller on a wall or surface that is combustible. A metal surface is recommended. Be sure the AC power source conforms to the requirements of the equipment. CAUTION: Do not wire the AC power leads to the motor connection terminals. This will damage the controller. All wiring should be rated for at least 600 volts. For 3-30HP, 230V controllers and 1-75HP, 460V controllers, use stranded wire. Maximum wire size and terminal tightening torque for all ACX controller power wiring are shown in the table on page 2-9. The motor and controller must be securely and adequately grounded. Connect the green or bare (ground) wire of the line supply to the controller ground connection terminal. AC power, motor and control wiring should be run separately from each other. Do not operate the controller in an explosive atmosphere or near high capacitive discharge electrical equipment (e.g., electrical welders). Keep the controller dry and free of dust, dirt and debris. CAUTION FOR BYPASS APPLICATIONS If the ACX is to be used in a Bypass application, never change from the VFD mode to the Bypass mode or from the Bypass mode to the VFD mode while the motor is rotating. Allow at least 4 seconds for the motor to stop before changing modes. For example, the use of an appropriate enclosure, air ducts, filters, ion exchanger, etc. Terminal legends are located on the door. Terminal legends are located on the printed wiring board. Two ground connection terminals are provided on the conduit entry bracket. https://www.dekleinewerf.nl/wp-content/plugins/formcraft/file-upload/server/content/files/1627428f28b592---brookfield-dv2-manual.pdf


Refer to Single-Phase Operation, Section VIII. To secure or release a wire, insert a screwdriver into the appropriate slot as shown. Then turn the screwdriver slightly to open the terminal window Insulated-Gate-Bipolar-Transistor (IGBT) based Pulse Width Modulation (PWM) drives have better performance than earlier designed AC drives, but also have more high frequency components in the input and output waveforms. As a result, the following power wiring recommendations should be observed to prevent or help minimize problems caused by electrical noise: 1. Run the line supply and motor wiring in separate conduits. 2. For installations with multiple controllers, use individual conduit runs for each controller. 3. For installations with multiple motors, use individual conduit runs for each motor. 4. Separate the line supply and motor wiring as much as possible within an enclosure. 5. If the length of wire between the controller and motor exceeds 150 feet, consult the factory. The controller uses high speed PWM (Pulse Width Modulation) for efficient motor control at all output frequencies. PWM techniques expose the motor to higher spike voltages than it would experience when operated from commercial power at a fixed speed. These higher spike voltages can cause the motor insulation to break down. The motor s ability to tolerate these voltage peaks is a function of the motor design, including the type of magnet wire, method of winding, and other insulation material characteristics. This phenomenon may be a concern on a 460VAC motor, but is typically less of a concern at 230VAC or below. The voltage spikes tend to be larger for longer length of cable between the controller and motor. 2-11 19 The following guidelines will help minimize or eliminate motor insulation problems: 1. For new installations, specify PWM inverter duty rated motors. These motors have superior insulation systems which will tolerate modest voltage spikes. 2. domainersuite.com/ckfinder/userfiles/files/99-jetta-manual-transmission-problems.pdf


For retrofit applications where motor leads are less than 150 feet, use optional motor filters connected between the inverter and motor. 3. For all applications where motor leads exceed 150 feet, consult the factory. CAUTION: Before applying power to the controller for the first time, check the following: 1. Be sure the AC line supply does not connect to the motor terminals. 2. Be sure the motor wiring is not grounded. Isolate the motor wiring from the controller and check from each wire to ground with an ohmmeter.If external connections are required for operation, refer to Control Wiring in Section VII. 2-15 23 CE COMPLIANCE REQUIREMENTS Controllers Rated 230V And 460V Only Filters must be provided by the user and connected in the input line supply to the controller. The filters must be rated to carry the input amperage rating of the controller. Recommended filters: Schaffner Series FN258 or equivalent. Refer to the following table for Schaffner filter part numbers. CONTROLLER MODEL ACX2003 ACX2010 ACX4010 ACX4015 ACX4020 ACX4030 ACX2015 ACX2020 ACX2030 ACX4050 ACX2050 ACX4075 ACX4100 SCHAFFNER FILTER PART NUMBER FN FN FN 24 SECTION III KEYPAD The membrane keypad consists of six keys and a three-digit, seven-segment LED display. The keys are used for changing operating modes and parameter values 1, and for running the motor. FIGURE 3-1. KEYPAD On power up, the controller will perform a display lamp test (all LED segments and all decimal points will turn on). After the lamp test, the display will blank momentarily and then display the version number of the software (e.g., 1.10). After the version number is displayed, the Monitor display will appear. 1. Parameter values should only be changed when the controller is in a Stop Mode. Changing parameter values when the controller is in a Run Mode can cause the controller to malfunction. 3-1 25 Blank Page 3-2 26 SECTION IV EXPRESS START-UP Express start-up instructions are for those applications where: The user wishes to get the drive running quickly. The factory preset parameter values are suitable for the application. The factory setting is based on the maximum capacity of the controller. If a motor is used with a current rating lower than the controller rating, Parameter P06 should be changed to match the motor nameplate current rating. The functional flow chart on page 5-4 shows how to change Parameter P06. Refer to the CAUTIONS on page After the motor current value has been changed, it must be saved. This is done by changing Parameter P08 from 0. to 27 7. Press the FWD key on the keypad. a. Hold the Up arrow key until the motor begins to rotate. b. Check motor rotation for the correct direction. c. If motor rotation is not correct, press the STOP key, and remove all power to the controller. Wait five minutes to ensure that the controller capacitors have fully discharged, and then interchange any two motor leads on the controller terminal strip. d. Reapply power to the controller, and press the FWD key. Motor rotation should now be correct, and the start-up should be complete. Note: The factory settings provide for forward operation only. To run reverse, enable the Reverse Mode by setting Parameter P28 to DC injection braking is a standard feature of the ACX controller. Refer to Parameters P17 through P20 on page 28 SECTION V ACX PROGRAMMING PANEL OPERATION BASIC CONCEPTS The ACX programming panel consists of six keys and a three-digit, seven-segment LED display. The six keys are labeled Up, Down, (depicted by arrows in the appropriate direction), MODE, FWD, REV, and STOP. Only the Up, Down, and MODE keys are used to change parameter values. POWER UP On power up, the ACX will perform a display lamp test (all LED segments and all decimal points will turn on). After the lamp test, the display will blank momentarily and then display the version number of the software. After the version number is displayed, the ACX will display the Monitor display. The Monitor display can be set by the user to monitor any of the parameters of the ACX drive. The default parameter monitored is motor speed in percent. OPERATING MODES The ACX has three operating modes which are selected by pressing the MODE key: Monitor Mode: Displays a parameter value only (no editing is allowed in this mode). Parameter Selection Mode: Allows the user to select a parameter to edit. Data Entry Mode: Allows the user to edit parameter values. Monitor Mode The Monitor Mode allows the user to monitor all of the drive parameters and conditions. The rate at which the run speed command is changed in this mode is controlled by the Acceleration and Deceleration Time parameters. Parameter Selection Mode The Parameter Selection Mode is entered from the Monitor Mode by pressing the MODE key once. The LED display will display a P followed by a two digit number. However, editing should be done only when the controller is in a Stop Mode. Editing when the controller is in a Run Mode can cause the controller to malfunction. Editing data is always terminated by pressing the MODE key, which returns the controller to the Monitor Mode. However, if rst appears when the MODE key is pressed, the STOP key should be pressed. There are four cases where data may not be edited. One is, if the data is Read Only. In this case, the parameter can never be adjusted by the user. The Read Only (RO) parameters are shown in the parameter list table on pages 6-3 and 6-4. The second case is where operating conditions are such that it is not safe (or technically possible) to allow certain adjustments. For example, changing the maximum output frequency will not be possible (or advisable) while the drive is in a Run Mode. The Run Protected (RP) parameters are shown in the parameter list table on pages 6-2 and 6-3. The third case when parameter editing may be prohibited is during a fault condition. Certain parameters cannot be changed when the drive is in a fault condition because doing so may destroy information about the state of the drive at the time of the fault. Once the fault condition has been reset (by pressing the STOP key), the parameter may be changed again. The Fault Protected (FP) parameters are shown in the parameter list table on pages 6-2 and 6-3. The fourth case when parameter editing is not allowed is when password protection is active. The user may, if desired, enter a three digit password in Parameter P99. Once this password is entered in Parameter P99, a matching number must be entered in Parameter P00 before a password protected parameter can be changed. If Parameter P00 does not equal the value in Parameter P99, P99 cannot be viewed on the LED display, thus keeping the password secret. Not all parameters are password protected. For example, the Run Speed (Parameter P01) is not password protected. However, if password protection is desired for all parameters, Parameter P98 can be set to 1. When Parameter P98 is equal to 1 and the password in Parameter P00 does not equal Parameter P99, the only parameter that can be changed is the Password (Parameter P00). To retain the password when line power is removed from the ACX controller, set Parameter P08 to 1. The normal Password Protected (PP) parameters are shown in the parameter list table on pages 6-2, 6-3, and 6-4. The user will know that editing certain data is not allowed by the function of the keypad panel. When the parameter can be adjusted by the user, the decimal point will flash. For integer or bit parameters, the rightmost decimal point will flash. If the decimal point does not flash, then the drive is either faulted, or the password has not been entered. RETURNING TO THE MONITOR DISPLAY When editing is complete, the user will most likely want to return to the monitor display to continue to monitor the selected parameter. To do this, press the MODE key. 5-2 30 PARAMETERS REQUIRING RESET Certain parameters (such as Maximum Output Frequency) require that the drive be reset before the change in parameter data takes effect. When one of these parameters is edited and the MODE key is pressed to accept the change, the display LEDs will flash rst indicating the drive must be reset (see Drive Reset, below). SAVING PARAMETER DATA Any changed parameter value will be valid only as long as power is applied to the ACX controller and the controller is not faulted. To retain parameter values permanently, the values must be saved. To save parameter values permanently, perform the following steps: 1. Change Save Parameters Parameter P08 to Press the MODE key to save parameters. SPECIAL KEY FUNCTION One special key function exists in the ACX operating system. DRIVE RESET Resetting the ACX drive is required to allow certain parameter changes to take effect (see the ACX Parameter Descriptions for a list of these parameters). Any parameter value changes must be saved to memory (see Saving Parameter Data, above) before performing the reset. The following two methods may be used to reset the drive: Remove and reapply AC power to the ACX controller. Press the STOP key on the ACX keypad. Note: If the drive is in a Run Mode when the STOP key is pressed, wait until the motor stops rotating, and then press the STOP key again. When the STOP key is pressed the second time, the keypad display may either flash rst or go blank for several seconds while the drive resets. 5-3 31 FUNCTIONAL FLOW CHART POWER ON STOP STOP RUN OR STOP.The output current rating is listed on the controller nameplate and in the tables on pages 9-1 and 9-2. If a motor is used with a current rating lower than the output current rating of the controller, Parameter P06 should be changed to match the motor nameplate current rating.The Set Password (Parameter P99) allows setting a custom password. Parameter P99 is factory set to 0 (no password required for parameter changes). The password must be 3 digits in length. P01: RUN SPEED CMD Run Speed Command (Percent, Fault Protected) Minimum Value: 0.00 Factory Preset Value: 0.00 Maximum Value: 100. Sets the Digital Speed Command when the drive is in the Run Mode. The controller is factory set to use the Run Speed Cmd (Parameter P01) as the speed command source. P02: MINIMUM SPEED 1 (Percent, Fault Protected, Password Protected) Minimum Value: 0.00 Factory Preset Value: 0.00 Maximum Value: 75.0 Sets Minimum Speed. P03: MAXIMUM SPEED 1 (Percent, Fault Protected, Password Protected) Minimum Value: 50.0 Factory Preset Value: 100. Maximum Value: 100. Sets Maximum Speed. P04: ACCELERATION TIME (Seconds, Fault Protected) Minimum Value: 00.1 Factory Preset Value: 10.0 Maximum Value: 999. Sets the amount of time it takes the motor to accelerate from zero speed to 100 percent speed. Parameter P04 also controls the rate at which the speed will change when the keypad is used to increase motor speed. P05: DECELERATION TIME (Seconds, Fault Protected) Minimum Value: 00.1 Factory Preset Value: 10.0 Maximum Value: 999. Sets the amount of time it takes the motor to decelerate from 100 percent speed to zero speed. Motor Nameplate Current in Amps. Used to determine how the current feedback will be scaled, and to define the motor full load current. For controllers with software version 1.10 or higher, Parameter P06 also defines the shunt resistors installed for current feedback as shown in the following table. Parameter P06 must be set to the motor nameplate current rating to ensure correct motor protection and drive operation.